Tuesday, 18 June 2013

Spray Painting Plantation Shutters

I love plantation shutters. I just think they are so beautiful and also practical, but they are pretty expensive to buy.
image from here 

This is why, a couple of years ago, while we had moved out of our house to have it renovated, I was on the lookout for some second hand ones on gumtree or ebay.  Well I found some.  Here they are.  These,
and these.
Special aren't they? Yes, I know what you are thinking;  they are green.  Dark green.  They were from the same house but they don't match. Not that that really matters as I didn't want them dark green, but anyway.
The seller said, oh, you just need to spray paint them, you'll be fine.  So off I went with them under my arm.
Two years later my husband is doing it, hooray!
Here are his top tips for successful spray painting: 

Important:  Safety First! Wear a proper facemask suitable for spray painting & make sure it seals well to your face without any gaps.
  1. Sand the surface with 120 grit paper.
  2. Hang the item using temporary screws and string so that contact points are minimised.
  3. Blow off dust with an airgun & wipe down all surfaces with microfiber wipe.
  4. Get some water based undercoat & mix it up, pour some into a spare tin or sealable container. Add 10% water & mix.
  5. Fill the airgun with the diluted paint. Set the air pressure to around 40psi. Adjust the settings by test spraying onto the side of an old cardboard box. Set the quantity of paint by adjusting the knob at the back of the gun. Set the ‘fan’ of the spray pattern by adjusting the knob near the nozzle. Its good to have a nice wide fan to make the coverage more even.
  6. Start spraying! Try to do the tricky areas first. Shutters have A LOT of little nooks & crannies & it took a few goes to work out what areas to do first… You should keep the gun moving as you spray to ensure you get a good coverage without any runs. It’s a balance between having a rough finish where the paint drops have not flowed together with each other and having too much paint which runs. Its not easy, but practise & learning as you go will get you there.
  7. Allow to dry for 2 hours or more. Empty the paint back into the container & clean the gun with plenty of water. You need to strip the gun down every time otherwise you will find that all the pigment settles into the nozzle and blocks it. Even if you think you know better & think ‘I know I’ll wrap the nozzle in a some moist rag to stop it drying out’. No, it won’t solve the settling in the nozzle problem…
  8. Repeat with the top coat. Use a water based paint suitable for timber.

Top tips
You need to have plenty of reflecting light to see how the paint is going down as you are spraying. Use work lamps on either side of the work piece. You will need to position yourself so that you can see the light reflecting off the paint, its harder with white paint as its not so easy to see the reflection.
Cover anything in the garage /workshop with dropsheets. A few minutes spent doing this will save your prize possessions getting covered in spots of paint! 
 This is the aircompressor and below is the spray gun.  The gun is gravity feed.  Gravity feed guns need lower air pressure to achieve vacuum.  Spraying with lower air pressure has the advantages of less overspray, less waste and greater control for the painter.  

The gun is being held in a vice to keep the cup upright.  The gun is not by any special maker.  It is just a cheap one.
So here is the first one almost finished.  I just love it so!  They are going to look amazing when installed too.  Can't wait.

13 comments:

  1. You so deserve beautiful white shutters- if only for your bravery! I spray painted a tiny bit of trellis amd vowed "NEVER again"!
    Well done clever couple :0)

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  2. These look wonderful!!! Great tips on how to spray paint! Thanks for joining TTF this week.

    Linda

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  3. Two years? That made me laugh.. sounds like our place. Love it in white!

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  4. These look great. We picked up some Plantation Shutters from a garage sale not too long ago and I might have a go at doing this myself. Good job.

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  5. How many shutters did you need? Think I could find 26 all alike, anyplace? gumtree? never heard of it before....might just try there.
    Meantime, your paint job is terrific. Gotta love that husband of yours.....

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    1. Hi Marje, They only had two pairs so I bought both as these will fit on several of my windows. I think you would be really lucky to get 26 all alike.... I would just keep on looking and eventually you will have enough. hopefully!

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  6. rockler.com are selling the shutter template and they can show you how to make it,you will save you alot of time looking :P

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  7. Thanks for the information. Before, I do not have custom shutters at home but when a strong wind hit our window and scattered my belongings, that's when I realized how important it is especially when you like to open your windows to avoid a gloomy atmosphere inside.

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  8. hi Marianne - this is such a good makeover. I have never used a spray gun - just don't have the space but I would love one (and a workshop!). hope your shutters are now up and hanging!
    Thanks for linking to my paint parade -sorry about last week, I've been MIA!
    cheers Fiona

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  9. Choosing the quality of paint for plastics is different than choosing the paint you would use for painting wood. Whether you are spraying or brushing, I always advise to use relatively inexpensive paints. I recommend this for two reasons. First, you will not have to deal with any moisture issues so the mil thickness of the paint is not important. Secondly, very high quality paints are more globular and intended for use with a roller, which makes the paint too thick for even spraying.blinds bromley

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  10. I love plantation shutters. I just think they are so beautiful and also practical, but they are pretty expensive to buy.
    Completeshutters

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  11. Thanks for the tutorial, Marianne! I can only imagine your frustration when you saw those green shutters. However, you’ve done a great job in spray painting them. Months have passed already. Are you done with the installations? I hope you can direct me to the link about that update. Thanks! :)

    Greg Arnett

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  12. I really like the idea of spray painting plantation shutters. I am getting these installed into my home this next week. I am going to be sure that I take good care of them so that I don't have to get them replaced again!
    http://www.theshutterguy.net/window-shutters/plantation-shutters/

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